Overview

Tyres play an integral role in defining the efficiency and smoothness of any vehicle. The grip and the rolling of a tyre depend directly on the rubber compound and stiffness. The raw material used as well as the design of the tyre both are carefully considered and tested along with the destination market conditions before manufacturing.

Our range of tyres includes both streets as well as off-road vehicles and they also suit both wet and dry climate conditions. The range also includes tyres for commercial vehicles, moto taxi and scooters along with multiple options in treads and sizes.

We also supply an excellent range of tubes made of natural and butyl rubber.

OUR BRAND

  • Nayasa
    Tyres & Tubes
  • Nayasa
    Tyres & Tubes
  • Nayasa
    Tyres & Tubes
  • Nayasa
    Tyres and Tubes

Quality certification

  • manufacturing process
  • tyres
  • tubes

manufacturing process

tyres

tubes

EXPLORE TYRES

How tyres are made

Click on marker to learn more about the part of the tyre
Nayasa  

Before the production begins, we work hard on research and development, from the rubber compound to the tread pattern thereby ensuring that the end product meets our client expectations.

The compound which is a mixture of black carbon, rubber and certain accelerators in the Banbury is passed through rollers to achieve a uniform appearance. As the mix passes through rollers, the rubber compound is gradually cooled to provide the desired dispersion. Meticulous compound storage, coding and cooling systems guarantee uniform as well as foreign substance free materials for the extrusion process.

The compound is then passed through the tube extruder line and inner tube slicer in delicate, error free and controlled manner. Strict supervision of the tube curing presses (with different heating mediums) and the core fitting machine maintains good surface finish and ensures that the vulcanization process is carried out the right way.

Post the entire process; batch of tyres go under rigorous tests at ETDAC (Eastman tyre development and analysis centre) where both off road and street tyres are tested for high speed endurance, durability tested via plunger and tensile testing machines. They are also subjected to abrasion test, to measure resistance.

Another test includes, ash content test is done to measure organic material content.

In a nut shell, we ensure quality by

  • Dimensional measurements of tyre overall width, tyre overall diameter, skid depth, etc
  • Tyre strength test (plunger test)
  • Endurance test
  • High speed performance test & % dynamic growth test
  • Physical properties of sidewall & rubber
  • Tensile strength test
  • Elongation test

After all tests, we move ahead on production of the entire lot.

How to read a tyre

Storage

Glossary

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